120 kW commercial solar installation on Ajmer mall rooftop
Commercial

Ajmer Mall — 120 kW Commercial Solar

Ajmer, Rajasthan
120 kW
System Size
1,80,000
Units/Year
₹16.2L
Annual Savings
3.6 yrs
Payback Period
129.6 T
CO2 Offset/Year
14 days
Installation Time

Project Overview

Turning a mall's largest flat surface into a powerful revenue asset

The Ajmer mall is a three-storey commercial complex housing over 60 retail outlets, a food court, a multiplex, and a dedicated events space. With approximately 2,800 sq ft of operating area per floor, the facility runs extensive HVAC systems, escalators, high-intensity LED lighting, and kitchen equipment from early morning until midnight seven days a week. Electricity was among the top three operating costs, averaging ₹2.1 lakhs per month and peaking at ₹2.8 lakhs during the summer peak-cooling months of April through June.

Mr. Vikram Jain, the mall's Operations Director, had explored solar twice before but was deterred by quotes that lacked proper structural engineering assessment and did not account for the mall's complex electrical load profile. He approached FGPS Solar after seeing our work at a commercial complex in nearby Beawar.

Our engineering team spent two days conducting a detailed load audit, roof structural assessment, shading analysis (critical given a rooftop plant room and water tanks), and electricity tariff review. The mall falls under Rajasthan's HT commercial tariff category at ₹9 per unit, making the financial case for solar exceptionally strong. We designed a 120 kW on-grid system using three parallel strings of 40 kW each, connected to three 40 kW three-phase string inverters for redundancy. This design ensures that even if one inverter segment requires servicing, two-thirds of generation capacity remains operational — a critical consideration for a 24/7 commercial facility.

The 288 monocrystalline PERC panels were installed across the main rooftop deck and the covered parking canopy, maximising generation potential. The project was executed over 14 working days to avoid disruption to mall operations. All cabling was routed through concealed trunking, maintaining the facility's aesthetics. The system was energised in April 2023 — just ahead of peak summer — and delivered its best-ever monthly generation of 18,400 units in May 2023.

Key Outcomes

  • Monthly bill down from ₹2.1L to ₹75,000 — a 64% reduction at ₹9/unit commercial rate
  • Annual savings of ₹16.2 lakhs against a project cost of ₹58.3 lakhs
  • ROI payback in just 3.6 years; 20+ year income stream from zero-marginal-cost generation
  • 129.6 tonnes of CO2 offset annually — a meaningful CSR asset for the mall
  • Redundant 3-inverter design ensures maximum uptime for the business
Large commercial solar array on mall rooftop

Technical Specifications

Full system specs for the Ajmer Mall 120 kW commercial installation

System TypeOn-Grid Three-Phase with HT Net Metering
System Capacity120 kW AC / 126 kWp DC
Solar PanelsAdani 440 Wp Monocrystalline PERC (288 panels)
Panel Efficiency22.1%
Inverters3 x Sungrow SG40KTL-M 40 kW Three-Phase String Inverters
Inverter Configuration3 parallel independent strings for maximum redundancy
Mounting StructureAluminium ballast frames (roof) + steel canopy (parking)
Tilt Angle18° (Optimised for Ajmer latitude 26.4°N)
OrientationSouth / South-West split across two roof sections
Area Covered~5,200 sq ft (483 sq m) across main roof + parking canopy
Number of Panels288
AC Wiring25 sq mm aluminium XLPE armoured cables, MS conduit
DC Wiring6 sq mm solar-grade DC cables, combiner boxes per string
ProtectionDC fuses, MC4 connectors, AC MCB, surge protection per inverter
MonitoringSungrow iSolarCloud with 15-min interval SCADA dashboard
Annual Generation1,80,000 units (kWh)
Performance Ratio80%
Panel Warranty25 years product + 30 years linear output
Inverter Warranty5 years per unit (extendable to 10)
Installation Duration14 working days
Commissioning AuthorityAVVNL (Ajmer Vidyut Vitran Nigam Ltd.)

Results — Before vs. After

Verified performance data from April 2023 to March 2024

Before Solar
₹2.1L
Average monthly electricity bill
After Solar
₹75,000
Average monthly electricity bill
64%
Reduction in Electricity Costs

Monthly Bill Comparison

Before
₹2,10,000/mo
₹25.2L/yr
After
₹75,000
₹9.0L/yr
₹16.2L
Annual Saving
₹1.62Cr
10-Year Saving
₹4.86Cr
25-Year Saving
When you're running a mall, every rupee of operating cost matters — and electricity was our single biggest controllable expense. FGPS Solar didn't just sell us a system; they did a thorough load study and designed something genuinely suited to our operation. The three-inverter design was their idea, and it's proven its worth. Our monthly bill went from ₹2.1 lakhs to under ₹80,000. At our commercial tariff rate, that's life-changing for our P&L. The payback at 3.6 years is genuinely hard to beat as a business investment.
VJ
Mr. Vikram Jain
Operations Director, Ajmer Mall

Installation Gallery

From site survey to commissioning — the Ajmer Mall solar project

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